- Usually Ships 4 to 7 Business Days
TODCO
TODCO 99890 Universal Door Assembly 98 Inches Wide X 107 Inches Tall
- Usually Ships 4 to 7 Business Days
- availability:
- available
Roll-Up truck doors break down over time regardless of how well they are maintained. After several years of use fleet managers may find themselves face to face with doors that simply won’t work. North Shore Commercial Door knows that a broken door translates into lost business quickly. Fortunately, the repair process doesn’t have to be time consuming any more. The 99890 Todco Replacement Door Assembly is designed to to get your box truck, step-in-van, or medium duty freight truck back on the road. North Shore Commercial Door is proud to offer two different door assemblies to our customers: The 99890-1 Universal Complete Door Assembly, and the 99890-2 Drop In Door Assembly (Does not include vertical/horizontal tracks, or counterbalance assembly).
DOOR PANELS:
99890-1 & 99890-3 Universal Complete Door assemblies and 99890-2 & 99890-4 Drop In Door Assemblies are compatible with trucks that have openings of 98 inches wide and 108 inches tall. The universal door assembly comes with everything one would need to replace the entire truck door. From the horizontal and vertical tracks all the way down to the rivets used to hold the hardware in place. The panels for the door ship out in 97 inch long lengths, but can easily be cut down in the field to fit your application. When cutting a panel down to size for a door with 2-1/2 inch side room applications, it is important to note that the opening needs to be measured and 2-1/4 inches need to be added to the measurement.
Complete door assemblies (track and counter balance included) and Drop-In door assemblies are available in painted white and primed only variations that can be painted any color to match a truck. Complete door assembly SKUs are: 99890-1 (Primed Only) and 99890-3 (Painted White). Drop In Door assembly SKUs are: 99890-2 (Primed Only) and 99890-4 (Painted White).
The panels are shipped in two sections that are semi-assembled. Held together by center hinges, this method streamlines the installation process when it comes to hanging the panels. The two panel sections will need to be connected at the center hinge by 69653.0000.16 Hinge pin. Please be aware that the remaining hardware needs to be installed and can be found in the 89307-1000 Universal Hardware kit.
HORIZONTAL AND VERTICAL TRACKS:
The vertical track supplied with the 99890-1 Universal assembly is shipped in 113-3/4 inch lengths and needs cut prior to installation. To determine the proper length Todco instructions recommend measuring the track to door height and adding 6-3/4 inches to the opening height. This will allow sufficient room for the counter balance assembly to be installed. The horizontal track that is supplied is shipped in 125 inch lengths and needs to be trimmed so that track falls 2-1/4 inches from the roof bow. If you purchase the 99890-2 Universal Drop In door assembly, these measurements do not apply.
COUNTERBALANCE ASSEMBLY:
The 59293-0357X97 Counterbalance assembly that comes with the 99890-1 Universal Door Assembly is shipped out in 97 inch lengths. To ensure proper installation in your step-in-van, delivery truck, or any other truck door application the shaft must be modified. When installing the shaft, use the same measurement used to cut down the door panels. Simply measure the opening and add 2-1/4 inches to get the final number. If you purchase the 99890-2 Universal Drop In door assembly, these measurements do not apply.
HARDWARE, LOCKS, AND LATCHES:
Both the Complete Door Assembly, and the Drop In Door Assembly come with the necessary hardware to complete the installation. A universal hardware kit (89307-1000) can be found on the Assembly contents list below. The pull strap and lift handle come pre-installed from the factory. Both the Maximum Security Lock (69571) and Lock Keeper (69572) are sent loose and must be installed installed in the field. To ensure proper installation, find the centerline (CL) of the panel. Move the lock up 1/4 of an inch from the bottom of the panel, and secure in place using five 1-1/8 Inch semi-tubular rivets. The Lock keeper itself requires three semi-tubular rivets to be held in place. The included Cable Anchor Brackets (61204) must be installed 3-3/4 inches in from the edge of the panel.
SHIPPING:
Due to the size of these items, each replacement door must be shipped by freight. When placing your order please keep in mind that our sales staff will be contacting you with a quote.
PRODUCT HIGHLIGHTS:
- PART NUMBER: 99890
- ORDERING OPTIONS - Please use the drop down above to select one of the following models:
- 99890-1 UNIVERSAL REPLACEMENT DOOR ASSEMBLY (Primed Only): Includes panels, hardware, counterbalance assembly, vertical track, and horizontal track
- 99890-2 DROP IN REPLACEMENT DOOR ASSEMBLY (Primed Only): Does not include counterbalance, vertical track, or horizontal track
- 99890-3 UNIVERSAL REPLACEMENT DOOR ASSEMBLY (Painted White)Includes panels, hardware, counterbalance assembly, vertical track, and horizontal track
- 99890-4 DROP IN REPLACEMENT DOOR ASSEMBLY (Painted White)Does not include counterbalance, vertical track, or horizontal track
- Easy Installation in the field
- Can fit a max door size of 94-3/4 inches wide by 100-107 Inches tall
- Panels ship in 97 Inch lengths
- Horizontal track ships in 125 Inch lengths
- Vertical track ships in 113.75 Inch lengths
- Great Replacement option for Step-in-vans and Freight Trucks
- 3/4 Inch thick wood door - x1 - 97 Inches Wide X 106-3/4 Inches Tall
- **49014-003640 - 1 Pair - Vertical Track assembly 113-3/4 Inches long
- **50113-004000 - 1 Pair - Horizontal Track - 125 Inches long - 6 inch Radius (R) - 7 Inch Head Room Clearance (HRC)
- **59293-0357X97 - x1 - Counterbalance - #3x1.75X57 - 97 Inch long Shaft
- 69035 - x6 - End Hinge
- 69431 - x2 - Top Fixture Slide
- 69571-0000-05 - x1 - Maximum Security Lock (E-Coated)
- 69572-0000-05 - x1 - Maximum Security Lock Keeper (E-Coated)
- 59003-0000 - 1 Pair - 130 Inch Cable Assembly
- 69770-3032 - x1 - Head Seal Assembly, 94-3/4 Inches Long
- 89319-3000 - Roller Kit - 16 Steel Rollers
- 70093-0000 - x1 - MS Lock Catch Box
- 89307-1000 - x1 - Universal Door Hardware Kit
- 61390-3456 - x2 - Rubber Side Seal - 108 Inches Long
- 70405-0000 - x1 - Todco Door owners Manual
